What the A.320 alarm means

Regenerative energy from deceleration exceeded the braking resistor capacity; the DC bus voltage keeps rising and the drive alarms out. This is one of the faults our repair team handles on Yaskawa DX100 / DX200 / YRC1000 systems — the cause is usually identifiable within the first on-site inspection.

Most common causes

  • Deceleration ramps too aggressive for the payload and inertia
  • Braking resistor undersized for the duty cycle
  • Regenerative resistor degraded (resistance drifted high)
  • Continuous downhill/overhauling load in the program
Field note: the first item on this list is what we find most often on real machines. Check it before you go deeper.

Step-by-step field fix

  1. Measure the braking resistor resistance against specification
  2. Soften deceleration or reduce the payload in the job
  3. Add or upgrade an external regenerative resistor if the duty is inherently high
  4. Check the DC bus voltage trend during the failing move
  5. If hardware is healthy, adjust Pn600 (regenerative capacity setting) to match the installed resistor
Safety first: never bypass safety circuits or force contactors closed. If the alarm involves E-stop chains, brakes or drive power, and you are not a trained robot technician, contact a professional — wrong moves here can cost you a robot or an injury.

Still stuck? Get an engineer on the phone — right now

Tell us the alarm code, the robot model and what was happening when the alarm came up. Our engineers run these diagnostics every day, and remote diagnosis by phone or video call is free.

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Related Drive & Power Stage alarms

A.100 — Overcurrent or Heat Sink Overheated (SERVOPACK) A.400 — Overvoltage — Main Circuit DC Voltage Too High A.410 — Undervoltage — Main Circuit DC Voltage Too Low A.710 — Overload — High Load (Stall-level Torque) A.720 — Overload — Low Load (Continuous Over-torque) A.7A0 — Heat Sink Overheated (>100 degC)
Other brands: we also keep field-fix libraries for Universal Robots · Kawasaki · Staubli and more — see the complete alarm code hub.

Frequently asked questions

QWhat does the Yaskawa A.320 alarm mean?

Regenerative energy from deceleration exceeded the braking resistor capacity; the DC bus voltage keeps rising and the drive alarms out. In field practice it belongs to the drive & power stage family of faults.

QCan I clear a Yaskawa A.320 alarm myself?

Sometimes. Work through the step-by-step checks on this page — the first listed cause is what we find most often in the field. If the alarm returns after two attempts, or the fault involves power, brakes or safety circuits, stop and call a qualified robot service engineer.

QHow fast can a Henghuan engineer help?

On-site response in the Pearl River Delta within 30 minutes to 3 hours, across mainland China in 1-3 business days, and worldwide within 2-5 business days. Remote diagnosis by phone/WhatsApp/video is available immediately.

Written by the Henghuan Robotics repair team from field service experience. Alarm descriptions are our own summary for troubleshooting reference and may vary by controller and software version — when in doubt, check your Yaskawa documentation or contact us. Henghuan is an independent service provider, not affiliated with or endorsed by Yaskawa.